Industrial IoT Monitoring
We deploy isolated Modbus RTU telemetry blocks and secure MQTT edge gateways that collect shop-floor metrics and stream them directly to your cloud dashboards.
Industrial Monitoring Hurdles
Industrial facilities face significant challenges with manual tracking and machine downtime:
- Manual Log Entries: Operators manual recording leads to errors.
- Unexpected Failures: No visibility into machine health.
- Siloed Equipment: Legacy machines lack networking capabilities.
- High Integration Costs: Traditional SCADA systems are expensive to network.
Thinkfinity Automated Telemetry
We deploy robust instrumentation nodes and Modbus translation gateways:
- Modbus to Cloud: Edge gateways that convert register values to JSON payloads.
- Machine Performance Logs: Tracking motor speeds, pressure, and temperature.
- Non-invasive Sensors: Retrofitting legacy machines with external sensors.
- Web Dashboards: Real-time Grafana/ThingsBoard panels.
System Architecture
How the IIoT System Connects
Our Industrial IoT architecture ensures reliable data transmission in electrical noise environments:
- Sensor Isolation: Optocouplers isolate MCU control lines from external electrical noise.
- Edge Processing: Gateway processors aggregate Modbus RTU/TCP register loops locally.
- Secure Ingestion: Streams data to MQTT brokers via TLS 1.2/1.3, feeding live dashboards.
Hardware Specs
- - ESP32-WROOM-32E MCU with Wi-Fi / BLE
- - SIMCom LTE Cat-1 cellular modem
- - RS485 physical layer with TVS protection
- - DIN-rail mountable enclosure
- - Wide voltage input: 9V - 36V DC